Preventing Electrical Injuries in the Workplace: The Role of Custom Voltage Labels
How to Create Custom Voltage Labels
Electrical injuries remain a serious hazard across industries in the United States. According to the most recent collected data from the Electrical Safety Foundation International (ESFI), there were 166 workplace fatalities related to electricity in 2022 and over 2,200 nonfatal electrical injuries. While this reflects a decline from historical highs, the risk is still significant—especially in construction, manufacturing, and utility sectors.
High-voltage equipment is a major source of danger. Exposure to energized systems can result in serious injuries such as electrical burns, cardiac arrest, neurological damage, and even death. In fact, electrical hazards are consistently ranked among the top four causes of workplace fatalities, regardless of industry. Many of these incidents are preventable with the right safety measures in place.
How to Reduce Electrical Hazards in the Workplace
Mitigating electrical risk starts with proactive hazard identification and communication. OSHA and ANSI standards emphasize the importance of clear, visible labeling to inform workers about potential dangers. One effective solution Custom voltage labels—which provide precise information tailored to your equipment.
Proper labeling helps workers:
- Recognize: Recognize voltage levels instantly
- Avoid: Avoid accidental contact with live equipment
- Comply: Comply with safety protocols and regulations
- Reduce: Reduce the risk of injury or fatality.
Let’s explore how custom voltage identification labels play a crucial role in promoting safety—and how you can design your own in minutes with our online tool.
Custom Voltage Labels: Designed for Durability and Compliance
When standard labels aren’t enough, custom solutions ensure your message is seen and understood. Clarion Safety’s ‘Design Your Own’ voltage label tool empowers you to create high-visibility warnings that match your specific equipment setup.

Here’s how it works:
1. Enter Voltage Information
Display clear, accurate voltage details. Add up to four digits (e.g., "480V" or "5000 Volts") printed in bold black text over a bright orange background, ensuring maximum visibility.
2. Choose Your Material
Select from premium-grade 3M polyester options:
- Indoor Polyester: Temperature range of -40°F to 300°F
- Outdoor Polyester: Ideal for harsh environments, from -40°F to 175°F
Both materials are:
- Resistant to chemicals, abrasion, UV light, and moisture
- Compliant with RoHS, CRoHS, and REACH standards
- Backed by strong adhesive for lasting performance
3. Select Your Size
Our standard custom label size is 2.00” x 0.50” with precision-cut rounded corners (.063" radius). Need something different? Our customer service team can help you find the perfect fit.
Built for Safety. Backed by Standards.
Clarion Safety’s voltage identification labels are:
- OSHA and ANSI compliant
- UL® recognized for reliability and safety
- Built with industrial-grade adhesive for secure placement on virtually any surface
Clear, customized labeling is a critical step in preventing accidents and keeping workers safe around high-voltage equipment.
Beyond Voltage Labels: Full-Service Custom Safety Solutions
At Clarion Safety, we specialize in custom hazard communication solutions—from electrical warnings to Prop 65 labeling and more. Whether you’re meeting industry-specific regulations or branding your safety protocols, our team is here to help.
Need a non-standard label size, color, or material? Want guidance on compliance or safety best practices? Contact our experts for tailored solutions that protect your team and your business.


